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solid rubber gasket material

Solid Rubber

Solid Rubber 

Custom, high-quality gaskets from Excelsior start with the right material. While there are many mediums available for creating your components, solid rubber gaskets stand out as durable and dynamic options. Explore the applications, types, and other features of this material today to see if it’s the right option for your gaskets. 

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Applications of Solid Rubber 

We can manufacture durable synthetic and natural solid rubber products in a range of thicknesses, operating temperatures, and shapes. The solid rubber gasket material used can also affect its characteristics and recommended applications. Here are some example uses for solid rubber: 

  • Seals: Solid rubber creates a firm seal between two materials, keeping out moisture, air, or dust from interior or exterior environments. The durability of solid rubber makes it a useful choice when one or both components are moving parts. 
  • Trims and Extrusions: Edging materials made of solid rubber act as a seal while also protecting equipment from direct impacts and abrasions. 
  • Gaskets: Two static components can also enjoy a leak-free connection using solid rubber. 
  • Shock Absorbers: Direct impact can cause excessive shock in a piece of equipment, so solid rubber is often employed to reduce the damage of shock and vibration. 

Solid rubber, while capable of withstanding extreme shock and vibration, doesn’t absorb them as efficiently as foam rubber. Solid rubber lacks the air cushioning effect of foam rubber. 

Environments That Use Solid Rubber 

Many connections of two components that shouldn’t leak can use solid rubber gaskets. These versatile gaskets are used to connect water lines, exhaust pipes, and air vents. Applications can use them to prevent air or liquids from escaping around the following items: 

  • Industrial Tanks 
  • Engine Blocks 
  • Exterior Doors 
  • Frames 
  • Fittings 

These are just a few examples of the many areas where solid rubber used for gaskets can provide a mechanical seal. While there are some heat-related restrictions to consider, solid rubber is generally versatile enough to be used in most environments. 

Industries Served 

At Excelsior, we use solid rubber materials to provide gaskets for applications like yours. Here are examples of industries where solid rubber is a common solution for creating gaskets, seals, and shock absorbers: 

Source Your Solid Rubber Gaskets Today 

If you’re ready for reliable gaskets to seal your systems and power your products, consider sourcing solid rubber gaskets from Excelsior. Contact us today to learn more about this reliable medium, your options for solid rubber specifications, and how we can supply your facility with quality materials to meet your deadlines. 

Common Solid Rubber Materials 

Many rubber products are offered in standard commercial grades as well as high-grade. Generally, high-grade materials will have a higher percentage of the actual product (ie Nitrile) and may have a higher tensile strength and/or operating temperature range.

A list of the most commonly used rubbers and their characteristics are listed below.

Rubber

Durometer

Thickness

Temperature Range

Tensile Strength (PSI)

Overview

Butyl

 

40 - 80

.015-1.00

-40 - +225

1500

Excellent dielectric properties; low permeability to air and gases; moderate UV, ozone and oxidation resistance

EPDM

 

40 - 80

.015-1.00

-40 - +300

900

Excellent UV, ozone and oxidation resistance; also abrasion resistant

EPDM - FDA approved

 

40 - 80

.015-1.00

-40 - +300

900

FDA approved ingredients for use around food; white color

EPDM - NSF 61 Approved

 

40 - 80

.015-1.00

-40 - +300

900

NSF 61 approved for potable water applications

Epichlorohydrin 

 

60-70

.015-1.00

-40 - +250

1200

High-end rubber; excellent resistance to oil and grease; broad operating temp range; broad chemical compatibility

Fluorosilicone

 

40 - 70

.015-1.00

-60 - +500

900

Excellent temp range; resistant to fuels and solvents; naturally resistant to ozone

Gum Rubber / Natural Rubber

40

.031 - 1.00

-60 - +220

2300

Good physical properties and low temp range; greater elongation than most rubbers; very resilient

Neoprene (Chloroprene)

 

30 - 80

.015 - 1.00

-40 - +200

500

Low cost, general purpose material; moderate oil, grease, solvent and chemical resistance

Nitrile, BUNA-N, NBR

 

30 - 90

.015 - 1.00

-30 - +220

850

Widely used for its resistant to most oil, grease, water and hydraulic fluid.  It is also compatible with certain chemicals

Nitrile, FDA Food Grade

 

50 - 70

.015 - 1.00

-30 - +220

       800        

FDA approved ingredients for use around food; white color

SBR

 

60 - 80

.015 - 1.00

-40 - +220

500

Excellent abrasion, wear and water resistance; also resistant to certain chemicals

Silicone - Commercial Grade

 

30 - 80

.015 - 1.00

-80 - +450

600

Excellent high and low-temperature range; excellent ozone, oxidation and water resistance

Silicone - Electrically Conductive

 

60

.015-1.00

-80 - +500

800

Protection against electrostatic discharge and EMI

Silicone - FDA Approved

 

30 - 70

.015-1.00

-80 - +450

700

FDA approved ingredients for use around food

Silicone - Fibreglass Reinforced

 

70

      .015-1.00           

-80 - +500     

1300

Increased mechanical strength - up to 1300 PSI

Silicone - Medical Grade

 

40 - 70

     .015-1.00      

-80 - +450

1200

USP Class Testing approved for use in medical devices

Urethane

 

60 - 90

     .015-1.00      

-40 - +200   

    5000      

Most abrasion resistance and strength while maintaining stability and flexibility

Viton; FKM

 

50 - 80

.015-1.00

-20 - +400

1000

Higher-end material for broad use; good oil, fuel and chemical resistance; good aging properties; excellent UV, ozone and oxidation resistance

  • PSA available on all products. PSA is available in acrylic-based, rubber-based and acrylic-rubber blends. PSA also available in transfer and double-coated options.
  • Standard thicknesses available in -.015, .031, .062, .093, .125, .187, .250, .312, .375, .500, .625, .750, 1.00.
  • Custom and metric thicknesses also available
  • Standard durometer for most rubber products: 30, 40, 50, 60, 70, 80, 90

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